01Culture
It starts with a living culture.
Raw materials are tested by our chemical and microbiological QC labs before they are used. The production culture is revived from our culture bank and grown in the lab.
- 2 QC labs
- 2 R&D labs
- Culture bank
The Enzyme Bioscience journey
Scroll From a single cell to twenty countries.
Every drum we ship starts as a tiny culture in our lab in Surat. Scroll to follow one batch through our plant — every step, in-house.
What is an enzyme? A protein that speeds up one specific reaction — like splitting a starch, a protein or a fat — without being used up.
Our journey
Our journey since 2012
Founded in Surat
Enzyme Bioscience was founded in 2012 in Surat, Gujarat. We began with plant-based enzymes.
Built to make it ourselves
Two manufacturing units near Surat — 100,000 sq. ft. with our own fermentation, R&D and quality laboratories.
On the trade-fair floor
Exhibiting at Fi India in 2021 and 2022, meeting food, pharma and feed makers face to face.
From Mumbai to Barcelona
Vitafoods India in 2025 and 2026, and Vitafoods Europe in Barcelona in 2026.
Where we are today
A fermentation company built for scale, supplying manufacturers in India and 20 countries.
The process
How a batch is made.
Nine steps, two fermentation units, two QC labs — nothing outsourced between the culture and your drum. Keep scrolling: the camera walks you through the plant.
02Seed fermenter
Grown up in a seed fermenter.
The culture is inoculated into a small seed fermenter and grown there until there is enough active culture to start a production batch.
- Seed fermenter
- Vessels from 150 L
- Seed and trial batches
03Fermentation scale-up
Scaled up in the production fermenters.
The seed is transferred to larger stainless-steel fermenters, where the culture is fed, aerated and stirred with in-process monitoring while the microbes make the enzyme. Enzymes and probiotics are made in separate fermentation units.
- 15 fermenters
- 150 L to 30 KL
- ≈ 60,000 L in all
04Separation
Separated and concentrated.
A filter press, ultrafiltration, microfiltration and a centrifuge separate the product from the fermentation broth and concentrate it.
- Filter press
- Ultrafiltration
- Microfiltration
- Centrifuge
05Drying
Spray dried or freeze dried.
Depending on the product, the liquid concentrate is spray dried into a fine powder or freeze dried (lyophilised) gently at low temperature.
- Spray drying
- Freeze drying
- Chosen per product
06Blending
Blended to the specification.
In the clean room, ingredients are blended for consistent activity in every drum — or to your own ENZYVIVE® custom formula.
- Clean room
- Octagonal blender
- ENZYVIVE® blends
07Packing
Packed, sealed and labelled.
The blended product is packed in 25 or 50 kg HDPE drums with inner polyethylene bags, or in retail pouches.
- 25 / 50 kg drums
- Inner PE bags
- Retail pouches
08Testing & approval
Tested by two labs, then approved.
Once packed, the batch is tested by chemical QC for activity and potency and by microbiological QC for purity. Only an approved batch goes out, with its certificate of analysis.
- Chemical QC
- Microbiological QC
- Approved with a CoA
09Dispatch
On its way, with its paperwork.
Every consignment travels with its technical data sheet, certificate of analysis, commercial invoice and packing list — to customers in India and 20 countries.
- TDS
- CoA
- Invoice & packing list
- 1Culture
- 2Seed fermenter
- 3Fermentation scale-up
- 4Separation
- 5Drying
- 6Blending
- 7Packing
- 8Testing & approval
- 9Dispatch
Our plant, end to end
One batch. Nine steps.
That was one batch
Culture to drum, in our own plant in Surat.
Worldwide
Twenty countries. One standard.
Every consignment leaves Surat with its technical data sheet, certificate of analysis, commercial invoice and packing list.
- Sri Lanka
- Bangladesh
- China
- South Korea
- Japan
- Taiwan
- Philippines
- Vietnam
- United Kingdom
- Spain
- Italy
- Russia
- Türkiye
- Egypt
- South Africa
- Zimbabwe
- United States
- Canada
- Brazil
- Peru
Health to Happiness.
See it for yourself. We welcome customers at our plant in Surat — or start with a sample for your own process.
Illustrations are simplified drawings of our process, not exact plant layouts.